Poultry chicken feed mill plant workers' job rules in the crushing section

2021-03-09返回目录

1. Job standards for workers in the crushing section

●开始前，检查密封件machines for grinding chicken feed, the fasteners and the sieve holes required by the class;

●Every time you open the operation door of the家禽鸡饲料制造机械研磨机，检查屏幕的断裂和锤子的磨损，是导杆是否到位，转子是柔性的。如果您发现任何问题，请及时处理它;

●Monitor the working conditions of the鸡饲料研磨机and the dust collector, check the gas path of the vertical crusher to ensure the normal operation of the animal poultry chicken feed crusher;

●每八小时的操作chicken poultry feed hammer mill grinder, the direction of the guide plate must be changed after the corn grinder for chicken feed stops and the direction of the chicken feed grinding machine must be changed in coordination with the control room;

●Clean the feeder trash box at least twice per shift;

●Clean the dust collector bag once a week;

●Clean thepoultry chicken feed grinding equipmentand ground of the crushing room to ensure that the surface and ground of the equipment are free of dust and stains;

●严格按照规定的设备运行程序操作鸡肉饲料碎片设备;

●Sanitary tools, sieves and other tools are placed and stored neatly;

●Fill in class records carefully and truthfully, and do a good job of handover.

2.破碎部分工人的操作程序

（1）破碎机操作的基本原则

●No matter what the reason is, the machine must be started without load after clearing the materials in the machine;

●The rotation of thechicken feeds grinding hammer mill machine to grind corn for chicken feed必须每天逆转，使锤子，锤子板框架，针轴和筛孔可以均匀磨损。正向和反转时间之间的差异不超过8小时。相应的逆转;

●Forward and reverse commutation must be performed after shutdown;

●锤子不得过度磨损,otherwise the double-hole hammer cannot turn around due to insufficient strength and the weight difference between the two sets of hammers exceeds the specified value, which will cause strong vibration. Pay special attention to the hammers on both sides of the rotor. If they are severely worn, the entire set of hammers may not be able to turn around and be replaced completely, resulting in a large waste of hammers.

(2) Preparations before starting up

●Preparation before crushing

①粉碎型，压碎量和平均粉碎尺寸;

②According to the raw material moisture, raw material properties and formula requirements, determine the mesh size and the combination of sieves.

③Determine the number of the warehouse to be crushed where the raw materials enter and the number of the batching warehouse where the crushed materials enter;

④Determine the order of crushing materials.

●在启动前检查工作

①Check whether the sieve specifications are correct, and whether the sieve is intact and installed tightly;

②Check whether the rotor rotates flexibly by hand, and there must be no jamming, bumping, friction, and check whether the hammer is damaged or stuck;

③Whether the guide plate is in place and consistent with the rotation of the rotor;

④Whether the door of the crusher is sealed and the door pressing mechanism is firm;

⑤Whether the feeder magnet is cleaned;

⑥Whether the condensate of the compressed air filter device of the pulse dust collector is removed;

⑦对于垂直轴研磨机，检查空气通道是否正确连接;

⑧Check the work smashing record sheet.

(3) Start-up principle and production process control

●启动切碎系统原理

①Peripheral equipment first, then main equipment;

②煤层设备首先和加工设备;

③Start the equipment sequentially from back to front.

●Production process control

①制服chicken poultry feed pulverizeris started, check the pointer of the ammeter. After the pointer of the ammeter changes from the maximum value to the minimum value, let it idle for 1-2 minutes. If there is no abnormality, start feeding;

②If it is an automatic feeder, just start the automatic button; if it is a speed feeder or manual door insertion, gradually increase the speed or increase the door opening according to the main motor current, and try to make the ammeter reading close to the rated current Value;

③When pulverizing meal-like raw materials, due to its nature of easy pulverization and large pulverization output, it is necessary to consider whether the discharger and bucket elevator can withstand the output of the pulverizer for chicken feed at full load;

④如果您正在使用新机器，则应注意高于70％的负载水平，然后在50-80h后提高负载水平;

⑤没有什么样的饲养者应该均匀喂食，它不应该大而小;

⑥During operation, check the particle size of the crushed materials at any time. If there is any abnormality, stop the machine to check whether the sieve is broken;

严格禁止在破碎过程中打开操作门;

⑧During the normal chicken poultry feed mill production process, the coupling guard must not be opened to prevent accidents.

⑨如果在工作过程中发现异常噪音和剧烈振动，应停止进料，应切断电源，应在转子有效地停止后检查转子以消除故障;

⑩如果材料改变并压碎，必须排出机器中的材料，并且在材料可以粉碎之前可以更换批量箱;如果材料变化时间太长或者只有一个垃圾桶被压碎，请考虑停止和重新启动;

(4) Work after shutdown

●After shutting down, check the grinder and solve the problem in time;

●After shutting down, you must clean up the magnetic impurities on the magnet plate at the entrance of the grinder or on the feeder;

●关闭后，清理设备周围的设备和卫生工作;（参见破碎室的清洁标准）

● Pack up tools and materials, and store them at designated locations;

● Carefully fill in the shredding work record and make a good handover work.

（5）紧急处理

●Sudden power failure and subsequent equipment blockage:

Close the manual insertion door → reset the feeder shredder button → remove the material in the machine → start without load according to the program after the call

●Foreign objects entering the machine, strong vibration, abnormal sound:

Close the feeder→turn off the shredder→check the reason→restart the shredder without load according to the program

3.破碎过程的相关工作程序

●运营商animal chicken feed mill plant crushing system必须经过特别培训和合格;

●破碎操作门只能打开electric mill grinder machine for chicken poultry feedis effectively shut down;

●只有在鸡饲料的研磨机有效关闭后，才能清洁馈线的磁性隔板;

●The crushing room and its basement should be equipped with dust-proof lighting, and the switch should be outdoors;

●The protective devices carried on the鸡禽饲料玉米玉米研磨机, such as travel switches, safety pins, cylinders, etc., must not be removed or replaced with other substitutes. If the protective device fails or is damaged, it should be repaired or replaced quickly;

●当机器用于鸡饲料的机器时，耦合必须有一个保护罩;

●破碎系统的每个设备都应具有良好的接地装置;

●所有电缆和电线必须穿过防护套管。

4. Work flow of workers in the crushing section

●Central Control notifies the varieties of crushed raw materials

●更换筛板com chicken feed grinding machineaccording to the requirements of the central control

●Check the condition of thechicken maize grinding hammer mill equipment(hammer, hammer shaft, etc.)

●Check the sieve

●Notify the central control to start up after installing the sieve

●检查热销销售高品质玉米锤磨机的运行鸡饲料

●Go to the corresponding bin to check whether the crushing particle size is qualified

●在半小时内检查破碎的粒度和设备操作

●Notify the central control and monitor in time if problems are found

●After the crushing is over, clean up the impurities after the equipment is completely stopped

●通知中央控制后poultry animal feed grinder equipmentis cleaned

5.需要注意破碎部分工作人员的工作

●Pay attention to the operation of the equipment at all times during the crushing process, and the size of the raw material crushing (half an hour).

●It is strictly forbidden to turn on the鸡饲料制造机晶粒研磨机在它停止之前。设备被阻止后，必须在再次打开之前清空磨床。

●鸡家禽进料磨床的安全保护开关必须完整，以防止人员和设备因误操作而受伤。

●Before starting and after stopping, you must keep in touch with the central control at any time to prevent misoperation of the研磨玉米玉米的机器用于鸡家禽饲料。