Business plan for animal livestock pig feed production line with an annual output of 20,000 tons

2021-02-16后退to List

1. Basic situation of theturnkey livestock pig feed production project with an annual output of 20,000 tons

项目地点：中国湖北省恩施市

实际土地面积：约8666.71m²（约13英亩）

实际年产量：猪饲料20,000吨

总建筑面积：3634平方米

项目内容:主要是构造一个2 f生产workshop with a building area of 3100m², a boiler room building area of 70m², a warehouse building area of 200m², an office building area of 144m², a staff canteen building area of 45m², a bathroom building area of 54m², and a power distribution room building With an area of 21m², corresponding auxiliary projects and environmental protection facilities will be constructed.

The actual total investment of the project: 18 million yuan, and the actual environmental protection investment is 450,000 yuan.

施工内容：包括每年屠宰100万头猪的生产线，肉类产品的深加工生产线，年产量为10,000吨，猪饲料加工生产线，年产量100,000吨。

Due to factors such as land and policies, the project actually only built the20000 tons pig feed processing production lineapproved by the environmental impact assessment. The construction of the project started in May 2015, and the construction was completed and put into commissioning and operation in July 2019.

2.Complete 20000t/a livestock animal feed production for pig feed

How to manufacture pig feed with details？以下简要说明每年完成20000吨猪饲料制造工艺：

（1）接收初始清洁屏的原料

The raw materials for pig feed production in this pig feed mill project mainly include bulk raw materials such as wheat, corn and meal, and powder materials such as fish meal, stone meal and bone meal. All raw materials are in bags, which are temporarily stored in the raw material warehouse after they are purchased. Raw materials such as wheat, corn, and meal need to be crushed, and powdered materials such as fish meal, stone meal, and bone meal need not be crushed. The每年20000吨交钥匙猪饲料制造项目使用两组馈电系统单独送入。鱼粉，石粉，骨膳等原材料手动拆包，从饲养料斗和喂养围栏通过手动喂养;小麦，玉米等直接从饲养料斗和饲养围栏喂养，并且原料通过刮刀输送机供给并在提升后提升，机器进入下一个过程。通过气缸初级清洁筛和永磁缸的磁分离筛分颗粒，然后进入粉碎仓库。主要清洁筛主要用于去除一些大杂质，并且磁性分离主要用于去除原材料中的一些磁杂质，并保护猪进料设备和猪进料。安全;不需要粉碎的粉末被锥形粉末筛筛分，并且永磁缸的磁分离直接进入配料箱。

(2) Raw material crushing

猪进料研磨工艺主要用于需要粉碎的颗粒。破碎箱中的颗粒进入微猪进料粉碎机和细猪进料研磨机以进行粉碎。粉碎过程包括细粉化和细粉化。根据不同产品的要求调整细粉化。和精细粉碎的原料的量，粉碎的原料被电梯提升，然后进入批量箱。

（3）批量和混合部分

根据系统设定的猪进料配方数量和配料序列，原料通过批量螺旋钻传送，并进入累积计量的批量秤。液体和油通过液体和油加入机从油口添加，两者将混合器一起进入混合。混合主要与双轴叶片高效混合器混合。在每种材料进入猪进料混合器之后，刀片的机械作用使得材料均匀混合。

（4）造粒和冷却部分

项目产品包括预混粉和猪饲料颗粒状。混合成分后，可以获得粉末产品，粉末产品直接进入成品仓库;混合成分后，可以通过造粒工艺获得颗粒饲料产品。

The project adopts thermal granulation method for granulation. The pelleting process uses steam modulation. The project uses a 1ton/hour boiler to provide the steam required for granulation. The main purpose of pelleting is to improve palatability, increase feed digestibility, reduce animal picky eaters, avoid automatic classification of feed ingredients, and kill salmonella in animal feed. After the material is compressed, it enters the cooling tower evenly through the closed air device and the distributor. The cooling tower cools and dries the material by upwind air drying, and automatically discharges the material through material level induction. Cooling is a physical process that reduces the moisture inside and outside the feed to the qualified moisture range.

(5) Grading and packing section

The cooled pig pellet feed product enters the plane rotary grading sieve through the elevator to complete the three-stage sieve, the intermediate qualified product enters the finished product warehouse, and the powder under the sieve enters the granulator again for granulation, the upper layer The screened objects (mainly the materials that stick together due to improper drying) are returned to the cooling and drying system for cooling and drying. The finished products entering the finished product warehouse are packed into the warehouse after being classified by a vibrating screener.

不需要造粒的粉末产品直接在第三种过程（成分混合）之后直接进入成品仓库，并在振动筛选后装入仓库。粉末材料的振动筛选主要是收集后去除粉末质量，聚集酸盐直接返回混合系统以进行再处理。

3.. Main20000盎司猪食品的设备/年交钥匙牲畜饲料厂

4.. Main raw materials and auxiliary materials

The raw and auxiliary materials used in the project production are mainly soybean meal, rapeseed meal, corn, wheat, additive premix, stone meal, bone meal, fish meal and vegetable oil. In the pig feed production process, a boiler is used to provide steam for granulation, and the boiler is an oil-fired boiler. The project is equipped with a laboratory. The materials used in the laboratory are mainly distilled water, sodium chloride, reagent lauryl sulfate tryptone, tiger red agar, PCA medium and related testing reagents, etc. The testing indicators of the laboratory are mainly water , Protein content, fat content, cellulose content and bacteriological indicators.

5. Implementation status of20000 tons per year pig animal feed manufacturing project环境保护措施

（1）废水

该项目废水主要是员工的污水。该项目严格实施雨水和污水分流。实际的食堂废水和该项目的污水是用综合污水处理设备进行处理，然后通过指定的人员进行委托清洗和经常处理，并没有排放。

（2）废气

该项目的废气主要是饲料处理过程中的灰尘。在项目的实际生产车间中，安装了一个脉冲袋滤波器，以去除饲料处理期间的灰尘。收集的灰尘被重复使用生产。建立半封闭的研讨会。无组织排放粉尘对环境有害。冲击很小;油烧锅炉的废气通过7M高排气管以有组织的方式排出;烹饪烟雾由闸门罩收集并在屋顶上方放电。

（3）噪音

The pig feed line project actually selects low-noise equipment, and adopts vibration and noise reduction measures, and arranges working hours reasonably, which has little impact on the environment.

（4）固体废物

猪饲料生产项目设定垃圾桶，以收集国内垃圾和废物包装袋，并将其交给卫生部门，以便统一去除和处置。

6. Acceptance result

(1) Unorganized waste gas

根据监测结果，在项目的正常调试和生产期间，该项目未经用化废气粒子的下行方向的监测值符合空气污染物综合排放标准表2中的无组织排放监测浓度限制（GB16297-1996）。

(2) Noise

According to the results of this monitoring, during the normal commissioning and production of the project, the daytime monitoring values of noise on the east, south, west, and north sides of the factory boundary meet the "Environmental Noise Emission Standard for Industrial Enterprises" (GB 12348-2008) ) Class 2 standard emission standards.

(3) Organized exhaust gas

根据该监测的结果，在项目的正常调试和运行期间，油烧锅炉废气中的排放浓度和颗粒物质，二氧化氧化物和氮氧化物的速率可以满足“锅炉空气污染物排放标准“（GB13271-2014）表2燃油锅炉标准。